INA Electronic Throttle Body Assembly

Description

The engine’s electronic throttle precisely controls the engine’s air intake, replacing the traditional mechanical throttle cable.
It optimizes the air-fuel ratio, increases engine power output, improves acceleration response, maintains a stable idle, reduces emissions, and enhances overall driving comfort.

Applications

Land Rover

    Description

    Engineered by INA (a premier flagship brand of the Schaeffler Group), the INA Electronic Throttle Body Assembly provides a complete, factory-calibrated Drive-by-Wire (DbW) intake air management solution for modern electronic fuel injection (EFI) engines. Designed as a drop-in, plug-and-play complete assembly, it integrates a precision CNC-machined die-cast aluminum housing, an integrated high-torque DC electric actuator, a low-backlash reduction gear train, a dual-channel non-contact position sensor, and a factory-balanced throttle plate. Communicating in real time with the Powertrain Control Module (PCM), it regulates air intake volume within milliseconds to deliver seamless throttle response, precise idle speed regulation, and optimized combustion efficiency. Built to withstand continuous engine vibration, intake pressure surges, and corrosive crankcase PCV blow-by gases, this complete assembly eliminates common electronic throttle failures such as throttle sticking, hesitations, and limp-home fault codes. It represents an ideal, highly reliable replacement component for automotive distributors, specialized repair facilities, and global engine rebuilders.

    Technical Parameters

    CategorySpecifications & Technical Details
    Factory-Calibrated Plug & Play Assembly IntegrationDelivered as a complete assembly. The throttle body, drive motor, gear reduction mechanism, and sensors are all factory-calibrated for airflow and signal accuracy. No disassembly or separate purchase of internal components is required. Simply connect directly to the OEM wiring harness and intake pipe, greatly reducing labor time and eliminating seal failure caused by secondary assembly.
    Dual-Channel Non-Contact Hall Effect Position SensorBuilt-in dual-channel Hall effect opening sensors that completely eliminate physical wear. By detecting magnetic field changes at the shaft end, they output linear voltage to the ECU in real time, with opening detection accuracy maintained within ±0.5%. Effectively prevents signal loss, idle shaking, and P0121 / P0221 fault code triggers caused by traditional potentiometer wiper wear.
    High-Torque DC Servo Actuator & Low-Backlash GearboxThe assembly incorporates a high-power high-magnetic DC servo motor, paired with a low-backlash reduction gearbox. Throttle plate switching time from 0° fully closed to 90° fully open is controlled at less than 50 ms, ensuring zero power lag the instant the pedal is pressed and meeting the demand for rapid intake airflow switching.
    Fail-Safe Dual Return Spring MechanismIntegrates two sets of independent mechanical pre-loaded return springs. When encountering vehicle power supply interruption, control harness connector detachment, or ECU-triggered safety protection mode, the springs force the throttle plate back to the fixed 5° to 7° “Limp-Home Mode” safety opening within milliseconds, preventing the plate from sticking in the fully open position and causing unintended vehicle surging.
    CNC-Machined Precision Bore & Low Idle Leakage SealingThe die-cast aluminum body’s internal intake bore and throttle plate edges are CNC ground to micron-level fit tolerances. Under idle closed conditions, parasitic bypass air leakage is strictly limited to below 1.5 kg/h, preventing unmetered air from entering the combustion chamber and ensuring extremely stable engine start-up and idle operation.

    Applicable Car Brands & Models

    Volkswagen Audi Group TSI / TFSI Platforms
    Fully covers Volkswagen Audi Group mainstream gasoline platforms. Precisely matched to OEM Bosch or Siemens ECU control logic, resolving EPC warning light illumination and sluggish throttle response issues.
    BMW & MINI Valvetronic / Direct Injection Lineup
    Compatible with BMW Valvetronic continuously variable valve lift and high-pressure direct injection systems. Provides millisecond-level intake airflow regulation during cold start, hard acceleration, and recycling conditions.
    Mercedes-Benz & Stellantis European Fleet Applications
    Meets the stringent quality standards of Mercedes-Benz and PSA Group high-boost turbocharged engines for throttle body front-to-rear pressure differential withstand capability and ultra-low idle air leakage.
    Ford EcoBoost & Global Japanese/Korean Vehicles
    Compatible with globally high-volume turbocharged and naturally aspirated vehicle ranges. Factory connectors and mounting bolt holes 100% match the original vehicle, ensuring stable operation under extreme cold and hot environments.
    What are the benefits of replacing the entire Throttle Body Assembly versus repairing individual sensors or motors?

    Replacing the entire assembly ensures all internal components—including the housing bore, throttle plate, return springs, DC actuator, and position sensors—are factory-matched and structurally sealed. Individual component replacement often fails because wear on internal gear teeth or housing corrosion will quickly ruin a newly installed sensor, leading to repeated labor costs.

    What symptoms indicate that an Electronic Throttle Body Assembly needs replacement?

    Primary failure symptoms include:
    Check Engine Light or EPC/Limp Mode Light: Dashboard warning indicators illuminated with diagnostic trouble codes (e.g., P0121, P0221, P2135).
    Unstable Idle & Engine Stalling: Engine RPM surges up and down at idle or stalls completely when coming to a stop.
    Hesitation & Dead Pedal Feel: Delayed acceleration response or sudden loss of engine power under load.
    Rough Misfires: Uneven air intake causing poor air-fuel ratios and cylinder misfires.

    Is an ECU adaptation or relearn process necessary after installing this INA assembly?

    Yes, an ECU Throttle Relearn / Adaptation procedure is mandatory after installation. Using a diagnostic scan tool, the engine computer must clear learned offset values from the old worn assembly and register the exact mechanical stops (0%closed and100%open) of the new INA assembly.

    What is the packaging standard and Minimum Order Quantity (MOQ) for export orders?

    Each INA Electronic Throttle Body Assembly is individually packaged in a Schaeffler INA branded protective carton, sealed in a moisture-proof anti-static bag with plastic protective caps shielding the electrical pins and mounting flange. Minimum Order Quantities (MOQ) for wholesale buyers generally start at 5 to 10 units per part number, with consolidated pallet shipping options available.